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Inspection Type

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Technology

CHALLENGE

Existing smart sensor does not have the tools to determine if label placement is out of spec. Quality Department requests ability to make sure that the Lot/Date code is present.


SOLUTION

Line was moved from another facility to a local one and no documentation could be found. The existing controls system was reverse engineered, and the vision camera upgraded to a Cognex InSight that mimicked the old system. Retrofit required removal of some of the existing material handling components, which were removed, modified, and installed over a long weekend. System was successfully brought online for the start of production.


TAGS
Inspection, Pattern Matching, Consumer Products, Packaging, Smart Camera
CHALLENGE

… coming soon


SOLUTION

… coming soon


TAGS
Identification, Inspection, Pattern Matching, Pharmaceutical, Data Collection, Smart Camera
CHALLENGE

… coming soon


SOLUTION

… coming soon


TAGS
Identification, Inspection, Pattern Matching, Consumer Products, PC-based Vision
CHALLENGE

… coming soon


SOLUTION

… coming soon


TAGS
Gauging, Inspection, Pharmaceutical, Smart Camera
CHALLENGE

… coming soon


SOLUTION

… coming soon


TAGS
Gauging, ID Reading, Inspection, Medical Devices, Smart Camera
CHALLENGE

… coming soon


SOLUTION

… coming soon


TAGS
Inspection, Medical Devices, Smart Camera
CHALLENGE

… coming soon


SOLUTION

… coming soon


TAGS
Color, Gauging, Identification, Inspection, Pattern Matching, Automotive, PC-based Vision, Vision Guided Robotics
CHALLENGE

… coming soon


SOLUTION

… coming soon


TAGS
Gauging, Inspection, Industrial Products, Line Scan, PC-based Vision
CHALLENGE

… coming soon


SOLUTION

… coming soon


TAGS
Gauging, Inspection, Automotive, Smart Camera
CHALLENGE

… coming soon


SOLUTION

… coming soon


TAGS
Color, Identification, Inspection, OCR, Pattern Matching, Automotive, Electronics, PC-based Vision
CHALLENGE

… coming soon


SOLUTION

… coming soon


TAGS
Identification, Inspection, Pattern Matching, Automotive, Consumer Products, PC-based Vision
CHALLENGE

… coming soon


SOLUTION

… coming soon


TAGS
Identification, Inspection, Pattern Matching, Pharmaceutical, PC-based Vision
CHALLENGE

… coming soon


SOLUTION

… coming soon


TAGS
Gauging, Identification, Inspection, Pattern Matching, Pharmaceutical, Smart Camera
CHALLENGE

… coming soon


SOLUTION

… coming soon


TAGS
Color, Inspection, Industrial Products, Smart Camera
CHALLENGE

From new to end of life, welding tips used to spot weld the housing to the band create varied results. From time to time, a weld would fail to fully engage and would produce a light or no weld.


SOLUTION

5000 images were collected and annotated, then applied to a neural network-based descision engine (predecessor to modern deep learning algrothims). System performed well after new tips were broken in after 2000 cycles. (Average life cylce of tips 35k - 40k)


TAGS
Deep Learning, Gauging, Inspection, Industrial Products, PC-based Vision
CHALLENGE

… coming soon


SOLUTION

… coming soon


TAGS
Gauging, Guidance, Inspection, Pattern Matching, Industrial Products, PC-based Vision
CHALLENGE

… coming soon


SOLUTION

… coming soon


TAGS
Inspection, Pharmaceutical, Smart Camera
CHALLENGE

… coming soon


SOLUTION

… coming soon


TAGS
Inspection, Pattern Matching, Pharmaceutical, Smart Camera
CHALLENGE

Supplier for the machines that manufacture the Permanent Residency Cards needed to ensure that the text printed on the card matches what is contained in the database. It was also to ensure the person’s face was printed clearly, and verify the presence of several security features.


SOLUTION

Standard lighting techniques and Optical Character Recognition routines where used to validate the text and data that was contained in the database. Image correlation was used to validate the person’s face printed on the cards. Multiple different lighting techniques and LED wavelengths were used with different image processing alghrothims to verify the presence of all security features.


TAGS
Identification, Inspection, OCR, Pattern Matching, Government, PC-based Vision
CHALLENGE

Supplier for the machines that manufacture the Driver’s Licenses needed to ensure the text printed on the card matched what is contained in the database. Also needed to ensure the person’s face was printed clearly, and verify presence of the engraved birth date on the card.


SOLUTION

Standard lighting techniques and Optical Character Recognition routines where used to validate the text and data that was contained in the database. Image correlation was used to validate the person’s face printed on the cards. Photometric stereo imaging technique with IR LED lights was used to extract the engraving and filter out the print on the driver’s license.


TAGS
Identification, Inspection, OCR, Pattern Matching, Government, PC-based Vision
CHALLENGE

… coming soon


SOLUTION

… coming soon


TAGS
Color, Identification, Inspection, Pattern Matching, Automotive, PC-based Vision
CHALLENGE

… coming soon


SOLUTION

… coming soon


TAGS
Identification, Inspection, OCR, Pattern Matching, Automotive, PC-based Vision
CHALLENGE

… coming soon


SOLUTION

… coming soon


TAGS
Gauging, Inspection, Pattern Matching, Automotive, PC-based Vision
CHALLENGE

… coming soon


SOLUTION

… coming soon


TAGS
Color, Inspection, Consumer Products, PC-based Vision
CHALLENGE

… coming soon


SOLUTION

… coming soon


TAGS
Gauging, Identification, Inspection, Pattern Matching, Automotive, PC-based Vision
CHALLENGE

… coming soon


SOLUTION

… coming soon


TAGS
Gauging, Identification, Inspection, Pattern Matching, Automotive, PC-based Vision
CHALLENGE

… coming soon


SOLUTION

… coming soon


TAGS
Inspection, Automotive, PC-based Vision
CHALLENGE

… coming soon


SOLUTION

… coming soon


TAGS
Gauging, Inspection, Automotive, PC-based Vision
CHALLENGE

… coming soon


SOLUTION

… coming soon


TAGS
Inspection, Automotive, PC-based Vision